二手松下贴片机MSR程序的构成
程序的构成:
1. PCB:OGR----SUPPORT PIN REMOVAL---PCB PROGRAM CREATION---自动调宽---REFERENCE PIN 调整(OPTION)---STOPPER ADJUSTMENT—SUPPORT PININSTALLATION—PCB TRANSFER
2. MARK LIBRARY
3. NC PROGRAM
4. PARTS LIBRARY
5. ARRAY PROGRAM
6. PROGRAM SELECTION
一. PCB PROGRAM的理解
二. MARK LIBRARY的理解
1.PCB MATERIAL CODE
CODE | PCB MATERIAL | MARK MATERIAL | |
0 | PAPER PHENOL (基板是树脂) | COPPER FOIL 铜箔 | |
1 | PAPER PHENOL (基板是树脂) | SOLDER METAL PLATING(锡箔) | |
4 | CERAMIC (基板是陶瓷) | SILVER PALLADIUM PASTE(银箔) | |
5 | CERAMIC (基板是陶瓷) | 铜箔 | |
6 | CERAMIC (基板是陶瓷) | GOLD PADTE(金箔) | |
2.REC TYPE
| | |
0 | GRAY SCAL MARK(辉度) | |
1 | BINARY MARK(二值)用在氧化板上 | |
2 | DISTINCTION MARK(特殊MARK,一般不用,BAD MARK识别,用于拼版,其中一块损伤情形) | |
2—DISTINCTION MARK
DISTINCTION MARK必须比框大,一般2MM*2MM以上
正负10百分—NORMAL;20百分—ROUGH;30百分—VERY ROUGH。
2.LIGHT:
| MSR | MV2VB |
1 | SPREAD环射 | RING |
2 | DIRECT弱射 | SPOT |
3 | DIRECT+SPREAD环+弱 | RING+SPOT |
(三)、NC PROGRAM 的理解
*确定元件安装顺序时,应注意以下几点
1.按元件尺寸由小到大地贴装。
2.为使Z轴移动较少,同一元件的尺寸应集中贴装。
3.尽量使X-Y TABLE少移动。
*程序指令优先顺序:
1.执行(SR)语句
2.BAD MARK语句坏板标记检出指令
3.MARK 语句
4.贴装语句
N C: ARRAY: PCB:
OFFSET X: Y: HM: MULTI ORG. BLOCKS: MARK LAND:
BLOCK NO. | X | Y | Z NO. | S&R | THETA θ | SKIP | MT.HGHT | MRK | NO | MT.WAIT | GROUP | PROD | CMNT |
1 | 0 | 0 | 1 | 02 | 0 | 0 | 0 | 0 | 0 | 0 | | 0 | |
2 | -124.2 | 37.5 | 1 | 22 | 0 | 0 | 0 | 0 | 0 | 0 | | 0 | |
3 | | | | | | | | | | | | | |
4 | | | | | | | | | | | | | |
1.NC、ARRAY、PCB
2.OFFSET:X : Y:
INPUT THE DIFFERENCE(DISTANCE)BETWEEN THE ORIGINAL POSITION OF THE PANASERT AND POSITIONS OF THE X AND Y COORDINATES ON THE PC BOARD。
指线路板上的坐标原点与机器固有的机械原点之间的距离补偿。
机械原点是固定值,坐标原点因每个程序而异,可自由设定。
设置坐标原点后,设置程序补偿值。
*机器的原点到程序原点(机器贴装头)的距离。
MACHINE OFFSET值应放在MACHINE DATA内,但往往MACHINE DATA内并未设置。
程序补偿值因单台设备而多少有些差异,设置补偿值后,实际贴装一个元件,直到修正无误为止。
一般设置程序补偿值以**个贴装点为准或MARK点为准。
*背离电机:负
接近电机:正
*CAD数据+MACHINE OFFSET=生产坐标
3.HM(X-Y T):贴装时等待高度。(前道工序已安装元件的*高高度,设置该值,防止碰到
已安装元件。
4.MULTI ORG:多重原点
MLTI ORG F=
默认值是1
例:MULTI-ORIGIN=40
**** NO.2
1 | 2 | .. | | | | | 39 | 40 | 41 | 42 | ... | | | 75 |
因可根据不同程序指定,所以若将数种元件配置事先装好后只需变更多重原点的指定,便可更换生产的品种。
5.BLOCKS:
6.MARK LAND:共有多少MARK(5、6机器会显示,不可修改)
7.BLOCK:编号
8.X、Y:贴装点的坐标
X:右为正,左为负;
Y:里侧为正,外侧为负。
9.Z NO。:用哪一料站
| 标准送料器(SINGLE) | DOUBLE |
K型 | 21.5MM | 10.75MM |
Q型 | 20.00MM | 10.00MM |
10.S&R:用两列代码指定连片逐点或连片逐片方式及贴装图案的旋转角度。
| 0 | 1(STEP REPEAT) | 2(PATTERN REPEAT) |
0(0度) | NORMAL MOUNTING NO ROTATION | | |
1(90度) | | STEP REPEAT 90度ROTATION | PATTERN REPEAT 90度ROTATION |
2(180度) | | STEP REPEAT 180度ROTATION | PATTERN REPEAT 180度ROTATION |
3(270度) | | STEP REPEAT 270度ROTATION | PATTERN REPEAT 270度ROTATION |
01—O度STEP REPEAT
11—90度STEP REPEAT
21—180度STEP REPEAT
31—270度STEP REPEAT
02—0度PATTERN REPEAT
12—90度PATTERN REPEAT
22—180度PATTERN REPEAT
32—270度PATTERN REPEAT
注:S&R的**个图案的补偿值(X、Y坐标)必须输入(0,0)
若语句1S&R写22,贴装出错.
11.SKIP: 1)0:BLOCK IS EXECUTED
2)7:BLOCK IS NOT EXECUTED(无条件跳跃)
3)1-6,8,9有条件跳跃
注:如果**句被SKIP掉,机器会执行”PASS-THROUGH”
12.THETA:贴装角度:元件在PCB板上贴时的角度。
13.MT.HGH
T:贴装高度补偿(X-Y T补偿)
14.MRK:
MARK | FIDUCIAL | 0:NO MARK |
1:INDIVIDUAL MARK |
2:BOARD MARK |
3:PATTERN MARK(拼版) |
4:GROUP MARK |
DISTINCT MARK | DISTINCT MARK(SENSOR) | 10:BAD MARK |
13:VARIETY SELECT MARK |
DISTINCT MARK(CAMERA) | 20:BAD MARK |
23:VARIETY SELECT MARK |
15.NO:禁止贴装判断 0:进行贴装 1:禁止贴装
16.MT.WAIT:贴装等待0:正常贴装
1:贴装等待(一般是较高的元件,防止碰撞而放在*后贴装)
17.GROUP(单独使用):
18.PROD:(异种—针对混合类型,二者配合使用)
19.CMNT:注释
EXAMPLE:普通阴阳板
BLOCK NO. | X | Y | Z NO. | S&R | THETA θ | SKIP | MT.HGHT | MRK | NO | MT.WAIT | GROUP | PROD | CMNT |
1 | 0 | 0 | 1 | 02 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | |
2 | 88.4 | 0 | 1 | 02 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | |
3 | 0 | 0 | 1 | 0 | 0 | 0 | 0 | 23 | 0 | 0 | 0 | 1 | |
4 | 0 | 0 | 1 | 0 | 0 | 0 | 0 | 23 | 0 | 0 | 0 | 2 | |
5 | 0 | 0 | 1 | 0 | 0 | 0 | 0 | 4 | 0 | 0 | 1 | 0 | |
6 | 0 | 0 | 1 | 0 | 0 | 0 | 0 | 4 | 0 | 0 | 2 | 0 | |
7 | 43.35 | 77.36 | 1 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 1 | 1 | R1 |
8 | 48.38 | 74.77 | 2 | 0 | 90 | 0 | 0 | 0 | 0 | 0 | 1 | 1 | C1 |
9 | 96.5 | 69.80 | 3 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 2 | 2 | Q1 |
10 | 99.21 | 69.80 | 4 | 0 | 270 | 0 | 0 | 0 | 0 | 0 | 2 | 2 | Q2 |
METHORD | CLASSIFICATIONG | TYPE | APPLICABLE PART |
TRANSMISSIVE(BINARY)透射 | 1 | 0 | Square chip(standard) |
2 | 0 | Small transistor(standard) |
2 | 1 | Small transistor(part with marry burrs on the body) |
3 | 0 | Thin component(standard) |
3 | 1 | Thin component(part that looks as if it has a hole) |
4 | 0 | QFP,SOP(standard) |
6 | 0 | Large transisitor(standard) |
7 | 0 | Odd-shaped component(standard) |
8 | 0 | HEMT(standard) |
9 | 0 | Round component(standard) |
11 | 0 | Aluminum electrolytic capacitor(standard) |
Reflective (Gray scale) 反射 | 13 | 0 | Air wound coil |
20 | 0 | Square chip resistor(strong against noise) |
20 | 1 | Square chip resistor |
20 | 3 | Square chip resistor(with upside down check) |
21 | 0 | Cylindrical chip resistor(standard) |
21 | 1 | Cylindrical chip resistor(when reflection is unstable) |
22 | 0 | Chip resistor network(with pickup check) |
22 | 1 | Chip resistor network(without pickup check) |
30 | 0 | Square chip capacitor(when nozzle glitters) |
30 | 1 | Square chip capacitor(standard) |
31 | 0 | Tantalum electrolytic capacitor(black) |
31 | 1 | Tantalum electrolytic capacitor(white) |
32 | 0 | Tantalum electrolytic capacitor(black) |
40 | 0 | Transistor(standard) |
40 | 1 | Transistor(with wide lead) |
40 | 5 | Transistor(with electrode which appears to be dark) |
41 | 0 | Mini power transistor(standard) |
42 | 0 | Large power transistor(standard) |
43 | 0 | Two-terminal diode(standard) |
44 | 0 | Light emitting diode |
44 | 1 | Light emitting diode(standing pickup check at both edge electrodes) |
44 | 2 | Light emitting diode(standing pickup check at the body center) |
48 | 0 | SOP |
50 | 0 | Unidirectional lead connector |
51 | 0 | 2-directional lead connector |
Reflective (Gray scale) 反射 | 52 | 0 | SOP |
53 | 0 | QFP |
54 | 0 | SOJ |
55 | 0 | PLCC |
56 | 0 | Black BGA/CSP |
57 | 0 | LCC |
72 | 0 | Chip SAW filter(inclination determined by four sides) |
72 | 1 | Chip SAW filter(inclination determined by top/bottom sides) |
72 | 2 | Chip SAW filter(inclination determined by left/right sides) |
86 | 0 | Checker chip |
90 | 0 | White connector |
90 | 3 | Shield case |